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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX400-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 400mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke400 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100

It features an extruded aluminum barrel with sensor grooves on both sides and a rear-mounted stroke adjuster. With a nominal 400mm stroke and a 100mm adjustment range, this unit provides a versatile 300-400mm usable travel window for precise end-position tuning.

This model is equipped with a SUS420J2 stainless steel rod (option A) for enhanced corrosion resistance and PT tapered port threads. The rear stopper screw allows you to dial back the extension distance during commissioning or product changeovers without swapping the cylinder or adding external stops. The adjuster acts strictly as a travel stop and works alongside the standard variable air cushions at both ends to control deceleration.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100 Is Used

settings_input_component

Product Changeover

Quickly dial in the 300-400mm travel window using the rear stopper when switching between product sizes on the line, avoiding mechanical rebuilds.

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Machine Setup

Fine-tune the extension end position during initial commissioning to perfect the tooling approach without fabricating custom external spacers.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100 the Right Cylinder?

Because the nominal stroke is 400mm, you must account for side-loading on the 25mm rod; an external guide is recommended to support the load over this extended travel. For load-holding without live air pressure, note that the rear stopper is not a lock—you would need to look at the SAIL or BSAI series instead.

When replacing an ISO 15552 cylinder, match the 100mm bore, 400mm nominal stroke, 100mm adjustment code, G1/2 port, and your required mounting style. The SAIJ supports a reduced mounting subset of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR options. Since this configuration lacks the -S magnet, it will not work with CMSE or DMSE sensors without a model change.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX400-100 FAQ

If you increase the operating pressure to 0.9 MPa, the push force reaches 7068N.

The rear adjuster screw lets you shorten the effective travel from the 400mm nominal stroke down to 300mm. It acts as a mechanical stop to set the exact end position, but it does not lock the load without continuous air pressure.

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Related AirTAC SAI Cylinders

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