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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX425-75S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 425mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke425 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S

The AirTAC SAIJ100X425-75-S is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a usable travel window of 350 to 425 mm, allowing you to dial back the 425 mm nominal stroke by up to 75 mm during commissioning.

This variant includes a -S magnet for CMSE reed and DMSE electronic sensors, utilizing the standard sensor grooves on both sides of the extruded aluminum barrel. The piston rod is crafted from SUS420J2 stainless steel for superior corrosion resistance, and the PT tapered port threads match the G1/2 standard for this bore size.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S Is Used

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Machining End-Stop Tuning

Dial in the exact clamping position on a machining fixture by trimming the travel window during setup without external shims.

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Product Changeover Diverter

Adjust the rear stopper to accommodate different package lengths on a conveyor line, shifting the stroke endpoint as needed.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S the Right Cylinder?

Choose this 100 mm bore when an 80 mm bore (3518 N at 0.7 MPa) lacks the thrust for heavy tooling, but a 125 mm bore is oversized. The 75 mm adjustment window is ideal for product changeovers, letting you set variable end-stops without swapping the cylinder or adding external stops. For any stroke at or above 300 mm, an external guide is recommended to manage side loads on the extended rod.

As a true ISO 15552 profile cylinder, it is dimensionally interchangeable with ISO 15552 cylinders such as SMC, Festo, and Aventics. To match this exact configuration, select a 100 mm bore, 425 mm stroke, 75 mm adjustment, PT port thread, SUS420J2 rod material, and a -S magnet. The mounting set is limited to Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX425-75S FAQ

The rear adjuster acts as a mechanical stop that lets you shorten the effective stroke by up to 75 mm, providing a usable travel window of 350 to 425 mm. It only sets the travel end and decelerates the load; it does not hold the load without live air pressure.

The maximum push force is 7068 N at 0.9 MPa.

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