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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX450-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 450mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke450 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S

The AirTAC SAIJ100X450-100-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It provides a nominal 450 mm stroke that can be dialed back by up to 100 mm, creating a precise 350-450 mm usable travel window. This allows you to fine-tune the retract end position at commissioning without swapping the cylinder or adding external stops. The extruded aluminum barrel features sensor grooves on both sides.

This specific SKU includes a SUS420J2 stainless steel rod (code A) for enhanced corrosion resistance and ships with a magnet (-S) for use with CMSE reed and DMSE electronic sensors. The rear adjuster acts strictly as a travel stop and does not hold the load without live air.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke450 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×450Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S Is Used

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Variable End-Stop Positioning

Dial in the retract distance from 350 to 450 mm during machine setup to accommodate different product sizes without physically changing the cylinder.

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Product Changeover Diverters

Quickly adjust the stroke window on packaging lines when switching between box sizes, relying on the SUS420J2 rod for durability in varied environments.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S the Right Cylinder?

Choose this 100 mm bore cylinder when an application requires substantial thrust, such as 3927 N at 0.5 MPa, but demands a variable end-stop for product changeovers. The adjustable stroke is ideal for dialing in exact retract distances on the fly, whereas a fixed SAI cylinder is better suited for static, unchanging strokes. For load-holding without continuous air pressure, you must use an external rod lock or look to the SAIL or BSAI series, as the SAIJ adjuster is not a locking mechanism.

Because this unit features a 450 mm stroke, the 25 mm rod and M20x1.5 rod thread will experience leverage forces during operation; an external guide should be used to prevent excessive side-loading. This cylinder is dimensionally interchangeable per ISO 15552 and uses a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. It uses PT tapered port threads and operates at speeds of 30-800 mm/s.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX450-100S FAQ

At 0.7 MPa, the push force increases to 5497 N.

The rear adjuster screw allows you to shorten the effective stroke by up to 100 mm. This creates a usable travel window of 350-450 mm, letting you set the exact retract end position without adding external stops.

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