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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX475-20 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke475 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20

The AirTAC SAIJ100X475-20 is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to dial back the 475 mm nominal travel by up to 20 mm. This creates a 455-475 mm usable stroke window, perfect for fine-tuning the retract end position during commissioning without swapping out the entire actuator. It delivers substantial thrust, pushing with 5497 N at 0.7 MPa and pulling with 3681 N.

This unit features a SUS420J2 stainless steel rod (option A) for enhanced corrosion resistance and uses PT tapered port threads with a G1/2 connection. The extruded aluminum barrel includes sensor grooves on both sides, ready for CMSE reed or DMSE electronic switches if a magnet is added later. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20 Is Used

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Press Fit Tuning

Dial in the exact 455-475 mm insertion depth for heavy press-fit operations during initial machine setup.

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Product Changeover

Quickly adjust the retract end-stop for varying product lengths on a packaging line without changing the cylinder.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20 the Right Cylinder?

The adjustable stroke is ideal for product changeovers on a line, letting you set a variable end-stop without adding external stops. To match this ISO 15552 replacement exactly, specify the 475 mm stroke, 20 mm adjustment, G1/2 PT port, SUS420J2 rod, and no magnet.

Because the 475 mm stroke is relatively long, the 25 mm rod diameter requires external guiding to prevent excessive side-loading on the seals. Remember that the rear adjuster acts only as a travel stop, not a lock; the SAIJ cannot hold a load without live air, so consider a SAIL or BSAI cylinder if load-holding is required.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20 FAQ

The rear adjusting screw acts as a mechanical stop that trims the retract stroke. For this SAIJ100X475-20, you can reduce the 475 mm nominal stroke by up to 20 mm, giving an effective travel window of 455 to 475 mm. It is a stop, not a lock, and does not hold the load without air pressure.

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Related AirTAC SAI Cylinders

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