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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX475-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke475 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S

The AirTAC SAIJ100X475-20-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It provides a nominal 475 mm stroke that can be fine-tuned down by up to 20 mm, yielding a precise 455-475 mm usable travel window.

This variant features a SUS420J2 stainless steel rod for enhanced corrosion resistance and includes a magnet for CMSE or DMSE sensors. The rear adjuster acts purely as a mechanical stop to dial in the retract end position during commissioning; it does not lock the load without live air pressure. The extruded aluminum barrel maintains standard ISO 15552 mounting dimensions.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S Is Used

tune

Product Changeover

Dial in the 455-475 mm retract position during format size changes on a packaging line without replacing the cylinder.

precision_manufacturing

End-Stop Calibration

Fine-tune the final resting position of heavy actuators at machine commissioning to avoid mechanical hard stops.

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Variable Stroke Diverter

Adjust the stroke length on a sorting diverter to accommodate different package sizes on the fly.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S the Right Cylinder?

The 20 mm adjustment range is ideal for product changeovers, allowing you to shift the end-stop without swapping the cylinder or adding external stops. For load-holding without continuous air pressure, consider the SAIL or BSAI series, as the SAIJ adjuster is not a locking mechanism.

Because this 475 mm stroke is relatively long, the 25 mm rod should be paired with an external guide to prevent excessive side-loading on the piston. This PT-ported model supports the SAIJ mounting subset (Basic, FA, LB, TC, FTC, TCM1, TCM2), omitting FB, CA, CB, and CR brackets. The integrated magnet works with electronic DMSE or reed CMSE switches fitted into the dual sensor grooves.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-20S FAQ

At the maximum 1.0 MPa pressure, it can deliver up to 801 kgf.

The rear adjuster screw lets you shorten the 475 mm nominal stroke by up to 20 mm, creating a 455-475 mm travel window. It functions as a mechanical stop for end-position tuning and does not hold the load without live air.

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Related AirTAC SAI Cylinders

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