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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX475-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke475 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40

It features an extruded aluminum barrel with sensor grooves on both sides and a SUS420J2 stainless steel rod for enhanced corrosion resistance. With a nominal stroke of 475mm, the external stopper allows you to dial back the travel by up to 40mm, creating a precise 435-475mm usable window for fine-tuning end positions at commissioning.

This adjustable-stroke design eliminates the need to swap cylinders or bolt on external stops during product changeovers. The PT tapered port thread matches the G1/2 port size, while the variable air cushions at both ends manage end-of-stroke deceleration. Remember that the rear adjuster functions strictly as a travel stop, not a lock, and will not hold a load without live air pressure.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40 Is Used

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Machine Changeover

Dial in the 435-475mm travel window during product-size changeovers without swapping out the entire cylinder or adding external shims.

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Variable End-Stop Positioning

Fine-tune the retraction point on packaging lines to accommodate different carton sizes using the 40mm rear adjustment screw.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40 the Right Cylinder?

If your setup needs less force, stepping down to an 80mm bore yields 2513N at 0.5 MPa, whereas moving up to a 125mm bore provides 6136N. The adjustable 435-475mm travel window is ideal for machinery that requires variable end-stops or frequent product-size changeovers, replacing the need for a fixed-stroke SAI cylinder.

Because this model features a 475mm stroke, the 25mm rod diameter and M20x1.5 rod thread provide structural support, but an external guide is highly recommended to prevent excessive side-loading on the piston. It supports a mounting subset of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR options. For load-holding requirements without continuous air pressure, consider an external rod lock or the AirTAC SAIL and BSAI series instead.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40 FAQ

At 0.9 MPa, the push force increases to 7068N.

The rear adjuster acts as a mechanical stop that lets you shorten the effective travel from the 475mm nominal stroke down to as little as 435mm. This allows precise end-position tuning at commissioning without changing the cylinder, but it does not lock the load without live air.

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Related AirTAC SAI Cylinders

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