Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S
The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX475-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
- BoreØ100 mm
- Stroke475 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S
The AirTAC SAIJ100X475-40-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. This built-in adjustability allows you to dial in the exact retract end-position during commissioning without adding external stops.
This SKU includes a SUS420J2 stainless steel rod (material code A) for improved corrosion resistance and a magnetic piston (-S) for position sensing. The extruded aluminum barrel houses sensor grooves on both sides, supporting AirTAC CMSE reed and DMSE electronic solid-state switches. PT tapered ports (G1/2) and a 25mm rod diameter further ensure secure, high-flow pneumatic connections.
Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S Technical Specifications
| Model | Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 475 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3682 N | 3682 N |
| 0.7 MPa | 5154 N | — |
| Max (@1.0 MPa) | 751 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×475 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S Is Used
Product Changeovers
Fine-tune the 435-475mm retract position on packaging lines when switching between different carton or pallet sizes without changing the cylinder.
Machine Setup
Dial in the exact end-of-stroke stop during initial commissioning to perfect pressing or forming forces without machining custom external spacers.
Variable End Stops
Provide a flexible 40mm adjustment window on automated assembly stations to accommodate varying part heights or tooling offsets.
Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S the Right Cylinder?
The adjustable-stroke design is ideal for product changeovers on a line, letting you shift the end-stop by up to 40mm on the fly instead of physically swapping a fixed-stroke SAI cylinder. For a direct ISO 15552 replacement, match the 100mm bore, 475mm stroke, 40mm adjustment, PT port thread, and -S magnet.
Because the 475mm stroke is relatively long, the 25mm rod and M20x1.5 rod thread provide substantial support, but an external guide is still recommended to prevent excessive side-loading on the piston. Remember that the rear adjuster acts purely as a travel stop, not a lock; the cylinder cannot hold a load without live air, so a SAIL or BSAI locking cylinder is required for fail-safe load holding.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAIJ100 Adjustable Cylinder SAIJ100AX475-40S FAQ
The rear adjuster screw allows you to shorten the effective stroke by up to 40mm from the 475mm nominal length, creating a usable travel window of 435-475mm. This stopper sets the retract end-position but does not lock the load without continuous air pressure.
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Covers non-human-caused product damage.
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Standard models are processed and dispatched in 3-5 business days.
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