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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX80-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 80mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke80 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40

The AirTAC SAIJ100X80-40 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a usable travel window of 40 to 80 mm, allowing you to dial back the nominal 80 mm stroke by up to 40 mm during commissioning.

This specific SKU features a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance over standard carbon steel. The extruded aluminum barrel includes sensor grooves on both sides for mounting CMSE reed or DMSE electronic switches, though this base configuration omits the internal magnet. The rear adjuster acts purely as a travel stop to fine-tune end positions without adding external stops.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40 Is Used

precision_manufacturing

Product Changeover Dials

Fine-tune the 40 to 80 mm travel window on the fly to accommodate varying product lengths without swapping out the entire cylinder assembly.

tune

End-Stop Calibration

Use the rear adjusting screw to precisely set the retracted end position during machine commissioning, preventing over-travel damage.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40 the Right Cylinder?

Choose this 100 mm bore when 50 mm bore thrust (982 N at 0.5 MPa) is insufficient but you want to avoid the larger 160 mm frame. The 40 mm adjustment range is ideal for product changeovers where the precise end-of-stroke contact point varies. Since the nominal stroke is 80 mm, no external guide is required for side-load support.

For load-holding without continuous air pressure, note that the rear adjuster and air cushions do not function as a lock; consider the SAIL or BSAI series instead. To match this exact unit, specify: 100 mm bore, 80 mm stroke, 40 mm adjustment, PT port, SUS420J2 rod, no magnet, and SAIJ mounting (Basic, FA, LB, TC, FTC, TCM1, TCM2 — omitting FB/CA/CB/CR). It is dimensionally interchangeable per ISO 15552.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX80-40 FAQ

The rear adjuster acts as a mechanical stop that lets you shorten the effective stroke from 80 mm down to 40 mm. This creates a 40 to 80 mm usable travel window for fine-tuning end positions at commissioning.

It can deliver up to 801 kgf at its maximum 1.0 MPa pressure.

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Related AirTAC SAI Cylinders

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