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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100AX85-50S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 85mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke85 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S

It features an extruded aluminum barrel with sensor grooves on both sides and a SUS420J2 stainless steel rod. By turning the rear screw, you can trim the nominal 85mm stroke back by up to 50mm, creating a precise 35-85mm usable travel window without adding external stops.

This model includes a magnet (-S) for position sensing with AirTAC CMSE reed or DMSE electronic switches. The rear adjuster functions purely as a mechanical stop to fine-tune the end position during commissioning; it does not lock or hold the load without continuous air pressure. For load-holding requirements, consider the SAIL or BSAI series instead.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke85 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×85Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S Is Used

tune

Product Changeover

Dial in the exact 35-85mm travel window during format size changes on a packaging line without replacing the cylinder or bolting on external stops.

precision_manufacturing

End-Position Tuning

Fine-tune the retract end position at machine commissioning to achieve precise contact force, utilizing the rear screw stopper rather than relying on air cushions alone.

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Variable End Stops

Provide adjustable physical stops for assembly stations where multiple parts with slightly different heights are processed on the same fixture.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S the Right Cylinder?

The 50mm adjustment range is particularly useful for product-size changeovers on a line, allowing operators to dial in the exact 35-85mm travel without swapping the cylinder.

To replace an existing ISO 15552 cylinder, match the 100mm bore, 85mm stroke, PT tapered port thread, and the -S magnet requirement. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, omitting FB, CA, CB, and CR. Because the 85mm stroke is relatively short, side-loading is less of a concern than with longer strokes, but external guides are still recommended if the load is heavy or off-center.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100AX85-50S FAQ

At 0.7 MPa, the push force increases to 5497N.

The rear adjusting screw acts as a mechanical stopper that allows you to shorten the effective stroke by up to 50mm. This turns the 85mm nominal stroke into a 35-85mm adjustable travel window, but it does not lock the position without live air pressure.

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Related AirTAC SAI Cylinders

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