
The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100BX25-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 25mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ100X25-20-S is a double-acting, single-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It features a 100mm bore and a 25mm nominal stroke, but the integrated stopper screw allows you to dial back the travel by up to 20mm. This creates a highly versatile 5 to 25mm usable stroke window, letting you fine-tune end positions at commissioning without swapping out the physical cylinder or adding bulky external stops.
Delivering 5497N of push force at 0.7MPa and 3681N of pull force, it handles demanding workloads. This specific SKU is built with a SUS304 stainless steel rod for superior corrosion resistance and includes a magnet for position sensing. It is fully dimensionally interchangeable per ISO 15552 and uses a PT G1/2 port.
| Model | Airtac SAIJ100 Adjustable Cylinder SAIJ100BX25-20S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 25 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×25 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the exact 5 to 25mm travel window during machine commissioning to achieve perfect positioning without machining custom spacers.
Quickly adjust the rear stopper screw to accommodate varying package sizes on a conveyor line, minimizing downtime between production runs.
Leverage the 5497N push force at 0.7MPa for compact pressing or joining tasks where stroke length is minimal but clamping force is critical.
Choose this 100mm bore when the neighboring 80mm bore (providing 3518N push force at 0.7MPa) is insufficient for your clamping or pressing requirements. An adjustable stroke is selected over a fixed SAI model when a machine requires variable end-stops to handle multiple product sizes on a single line. Because the total travel is only 25mm, you achieve highly compact, fine-tuned motion control.
This cylinder uses the reduced SAIJ mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2), omitting FB, CA, CB, and CR options. The rear adjuster acts solely as a travel stop to set deceleration; it does not hold the load without live air. For true load-holding without pneumatic pressure, consider an AirTAC SAIL or BSAI series cylinder. The -S magnet works seamlessly with AirTAC CMSE (reed) and DMSE (solid-state) sensors.
Quick checklist
The rear stopper screw lets you trim the effective travel by up to 20mm. With the 25mm nominal stroke, this provides an adjustable usable stroke window of 5 to 25mm, allowing precise end-position tuning without changing the cylinder.
At 0.7MPa operating pressure, the SAIJ100X25-20-S generates a push force of 5497N and a pull force of 3681N. It can deliver up to 7068N of push force at 0.9MPa.
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