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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100

The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 250mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke250 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100

The AirTAC SAIJ100X250-100 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 250mm stroke that can be mechanically dialed back by up to 100mm, giving operators a flexible 150-250mm usable travel window for precise end-position tuning during commissioning. This bore delivers 3927N of push force at 0.5MPa and up to 7068N at 0.9MPa, making it well-suited for heavy-duty manipulation tasks.

This specific configuration features a SUS304 stainless steel rod (option B) for superior corrosion resistance in humid or washdown settings, alongside PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides, though this unit ships without a magnet. The rear adjuster acts purely as a mechanical stop to set the retract endpoint and does not lock the load without live air pressure.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke250 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×250Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100 Is Used

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Variable End-Stop Machining

Dial in the exact clamping depth across a 150-250mm window during machine setup, allowing rapid changeover for different part lengths without swapping cylinders.

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Product Size Changeover

Quickly adjust the retract position on packaging lines handling varying box sizes, using the 100mm rear stopper to fine-tune the travel endpoint at commissioning.

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Heavy-Duty Forming Press

Leverage the 7068N push force at 0.9MPa for pressing operations, while relying on the SUS304 rod to withstand harsh industrial environments.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100 the Right Cylinder?

Select this 100mm bore cylinder when your application requires substantial force—such as the 5497N push at 0.7MPa it provides—and a variable end-stop. The 100mm adjustment range is ideal for machinery that frequently processes different product sizes, allowing you to shorten the stroke from 250mm down to 150mm without adding external stops or changing the cylinder. If your setup demands less force, stepping down to an 80mm bore yields 2513N at 0.5MPa; if you need more, a 125mm bore offers 6136N at 0.5MPa.

Because this SKU lacks a magnet, position sensing via CMSE or DMSE switches is not possible without modification. For load-holding requirements without continuous air pressure, note that this cylinder's rear stop and air cushions do not function as a brake—consider an AirTAC SAIL or BSAI series instead. The mounting interface supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 brackets, strictly omitting FB, CA, CB, and CR options to maintain the profile-body geometry.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-100 FAQ

This 100mm bore cylinder generates 3927N of push force and 3681N of pull force at 0.5MPa. At the maximum operating pressure of 0.9MPa, the push force increases to 7068N.

The rear adjuster screw allows you to shorten the effective travel from the 250mm nominal stroke by up to 100mm. This creates a usable travel window of 150-250mm, enabling fine end-position tuning without external stops.

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Standard models usually ship in 3-4 days.

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