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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX250-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 250mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke250 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75

The AirTAC SAIJ100X250-75 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 250 mm travel that can be dialed back by up to 75 mm, yielding a usable 175-250 mm end-position window for precise machinery setup without adding external stops.

This variant incorporates a SUS304 stainless steel rod for superior corrosion resistance and uses a PT tapered port thread. The extruded aluminum barrel includes sensor grooves on both sides. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2, deliberately omitting FB, CA, CB, and CR brackets to streamline the adjustable rear housing design.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke250 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×250Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75 Is Used

tune

Machine Changeover

Dial in the exact 175-250 mm retract position during product size changeovers without swapping out the physical cylinder or adding external stopper blocks.

precision_manufacturing

End-Stop Tuning

Fine-tune the final end position during initial commissioning to absorb mechanical tolerances in the fixture, ensuring precise placement of heavy components.

factory

Corrosive Assembly Lines

Leverage the SUS304 stainless steel rod for reliable actuation in washdown or mildly corrosive manufacturing environments where standard carbon steel rods would degrade.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75 the Right Cylinder?

If you need less force, the 80 mm bore offers 2513 N at 0.5 MPa; if you need more, the 125 mm bore provides 6136 N. Choose this adjustable SAIJ over a fixed SAI when you need to fine-tune the retract position during commissioning or product changeovers.

When matching an ISO 15552 replacement, verify the 250 mm stroke, 75 mm adjustment range, PT G1/2 port, and SUS304 rod material. Note that the rear adjuster functions strictly as a travel stop and does not hold the load without live air pressure; for true load-holding without air, consider an external rod lock, SAIL, or BSAI. Since the stroke is 250 mm, ensure adequate guidance to prevent excessive side-loading on the rod.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX250-75 FAQ

The rear adjusting screw acts as a mechanical stop that lets you shorten the effective stroke by up to 75 mm. This provides a usable travel window of 175-250 mm. It sets the travel end and deceleration, but it is not a lock and will not hold the load without live air pressure.

At 0.9 MPa, the push force increases to 7068 N. The maximum operating pressure is 1.0 MPa.

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