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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX400-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 400mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke400 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S

The AirTAC SAIJ100X400-40-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, providing a usable travel window of 360 to 400 mm. This variant includes a SUS304 stainless steel rod for superior corrosion resistance and a built-in magnet for position sensing.

The rear mechanical stopper allows fine end-position tuning during commissioning without swapping cylinders or adding external stops. It utilizes a PT tapered port thread and variable air cushions at both ends to manage deceleration. Note that the adjuster acts as a travel stop, not a lock, so the load requires live air to maintain position.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S Is Used

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Product Changeover Lines

Dial in the 360-400 mm travel window during format changes without swapping hardware.

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Heavy Press Tuning

Fine-tune the retract end-position on the fly to accommodate varying material thicknesses.

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Variable Stop Positioning

Use the rear stopper to set precise, repeatable end-stops for different pallet sizes.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S the Right Cylinder?

The 40 mm adjustment range is ideal for product-size changeovers on a line, offering variable end-stops instead of fixed SAI travel. For load-holding without live air pressure, consider an SAIL or BSAI cylinder instead.

At 400 mm of stroke, the 25 mm rod carries good side-load capacity, but an external guide is still recommended for unsupported loads. This model is dimensionally interchangeable per ISO 15552. Replacement specs: 100 mm bore, 400 mm stroke, 40 mm adjustment, PT G1/2 port, Basic/FA/LB/TC/FTC/TCM1/TCM2 mounting, and -S magnet for CMSE reed or DMSE electronic sensors.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-40S FAQ

At 0.7 MPa the push force increases to 5497 N.

The rear adjuster acts as a mechanical stop, allowing you to trim the 400 mm nominal stroke back by up to 40 mm, creating a 360-400 mm travel window. It is a stop, not a lock, so live air is needed to hold the load.

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Related AirTAC SAI Cylinders

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