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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX400-50S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 400mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke400 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S

It features a SUS304 stainless steel rod and a PT tapered port. By integrating a 50mm adjustment mechanism, this unit provides a usable travel window of 350 to 400mm, allowing technicians to dial in exact retract end positions without swapping hardware.

Because it carries the -S magnet option, this cylinder operates seamlessly with AirTAC CMSE reed and DMSE electronic sensors housed in the dual-side extruded barrel grooves. The rear stopper solely dictates travel length and deceleration alongside the standard air cushions; it is not a locking device, so live air is required to maintain the load position.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S Is Used

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Product Changeovers

Quickly reconfigure the 350-400mm travel window on packaging lines when switching to different carton sizes, eliminating the need to physically swap out cylinders.

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Machine Setup Calibration

Fine-tune the retract end-position during initial commissioning to achieve exact alignment of heavy tooling without machining custom external spacers.

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Variable End Stops

Provide adaptable stopping points for diverter mechanisms on material handling conveyors, accommodating varied product lengths on the fly.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S the Right Cylinder?

Selecting this 100mm bore over a smaller 80mm variant jumps the thrust from 2513N to 3927N at 0.5 MPa, providing the necessary power for heavier fixtures. The 50mm adjustable window is chosen over a fixed-stroke SAI when a production line requires frequent product-size changeovers, enabling rapid end-stop tuning at commissioning. For load-holding without continuous air pressure, an external rod lock or a related SAIL pneumatic-lock cylinder is required, as the SAIJ adjuster acts only as a mechanical stop.

To match this exact ISO 15552 footprint for a replacement, verify the 100mm bore, 400mm nominal stroke, 50mm adjustment range, PT G1/2 port, and the -S magnet. Given the 400mm stroke, the 25mm rod diameter handles standard axial loads well, but long unsupported travel demands an external guide to prevent excessive side-loading and premature seal wear.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX400-50S FAQ

The rear adjuster acts as a mechanical stop that shortens the nominal 400mm stroke by up to 50mm, creating a usable travel window of 350-400mm. It sets the end position but does not lock the load without live air pressure.

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Related AirTAC SAI Cylinders

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