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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100

The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 450mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke450 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100

The AirTAC SAIJ100X450-100 is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, delivering 7068N of push force at 0.9 MPa. Its 450mm nominal stroke can be dialed back by up to 100mm, creating a precise 350-450mm usable travel window for fine-tuning end positions at commissioning. This eliminates the need to swap cylinders or bolt on external stops during machine setup.

This variant features a SUS304 stainless steel rod (code B) for superior corrosion resistance and uses PT tapered port threads with a G1/2 connection. Because the stroke is 450mm, the 25mm rod diameter and M20x1.5 rod thread provide robust support, though an external guide is recommended to manage side loads on longer travels. The rear adjuster acts strictly as a travel stop and does not hold the load without live air pressure.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke450 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×450Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100 Is Used

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Product Size Changeover

Quickly adjust the 350-450mm travel window to accommodate different product lengths on a packaging line without changing the cylinder.

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End-Position Tuning

Fine-tune the retract end position during machine commissioning to achieve exact clamping or pressing depths without external stoppers.

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Variable End Stops

Provide a mechanical means to vary the stroke endpoint on automated assembly equipment where slight positional differences are required.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100 the Right Cylinder?

Choose this 100mm bore when an 80mm cylinder (providing 4523N push at 0.9 MPa) lacks sufficient force, but a 125mm bore is unnecessary. The 100mm adjustment range is ideal for product-size changeovers on a line, allowing operators to dial in the exact 350-450mm stroke mechanically rather than reprogramming fixed stops. It operates at speeds of 30-800mm/s and includes adjustable air cushions at both ends to decelerate the payload smoothly.

To match this ISO 15552 footprint, specify a 100mm bore, 450mm stroke, 100mm adjustment, PT port thread, and SUS304 rod material. Note that a plain SAIJ does not hold its position without live air; for load-holding without pressure, consider an AirTAC SAIL or BSAI cylinder. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX450-100 FAQ

At an operating pressure of 0.9 MPa, this 100mm bore cylinder provides a push force of 7068N and a pull force of 3681N. At 0.5 MPa, the push force is 3927N.

The rear adjuster screw allows you to shorten the effective stroke by up to 100mm, providing a usable travel window of 350-450mm from the 450mm nominal stroke. The adjuster acts as a travel stop to set the end position and does not function as a lock to hold the load without air pressure.

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Standard models usually ship in 3-4 days.

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