
The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX500-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 500mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
The AirTAC SAIJ100X500-20-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, providing a usable travel window of 480 to 500 mm for precise end-position tuning. This bore size operates at speeds between 30 and 800 mm/s and includes variable air cushions at both ends to manage kinetic energy.
Because the rear screw acts purely as a travel stop and not a lock, it cannot hold a load without live air pressure. For position holding, an external pilot-operated check valve or a related SAIL lock cylinder is required. The extruded aluminum barrel features sensor grooves on both sides, and the integrated magnet supports AirTAC CMSE reed and DMSE electronic solid-state switches.
| Model | Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-20S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 500 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3682 N | 3682 N |
| 0.7 MPa | 5154 N | — |
| Max (@1.0 MPa) | 751 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×500 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the 480-500 mm stroke window during format size changes on packaging lines without replacing the cylinder.
Fine-tune the retract end position during machine commissioning to achieve precise mechanical alignment.
The adjustable 480-500 mm window is ideal for machine setups requiring variable end stops or product changeovers without swapping cylinders. As a direct ISO 15552 replacement, match the 100 mm bore, 500 mm stroke, PT port, and -S magnet.
With a 500 mm stroke, the 25 mm rod diameter and M20x1.5 thread provide rigidity, but an external guide is strongly recommended to prevent excessive side loading on the piston. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, omitting FB, CA, CB, and CR.
Quick checklist
At 0.7 MPa, the push force increases to 5497 N.
The rear adjuster screw allows you to trim the effective stroke back by up to 20 mm, creating a 480 to 500 mm travel window. It functions as a mechanical stop and does not lock the load without live air.
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