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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX500-30 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 500mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke500 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30

The AirTAC SAIJ100X500-30 is a double-acting, double-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 500 mm stroke that can be dialed back by up to 30 mm, yielding a precise 470-500 mm usable travel window for fine-tuning end positions during commissioning.

This variant is configured with a SUS304 stainless steel rod for superior corrosion resistance and a PT tapered port thread. The extruded aluminum barrel includes sensor grooves on both sides for flexible switch mounting. Because the rear adjuster acts strictly as a mechanical stop and does not hold the load without live air, you must maintain continuous pneumatic pressure during operation.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke500 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×500Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30 Is Used

settings_input_component

Product Changeover

Dial in the 470-500 mm travel window during format size changes on a packaging line without physically swapping out the entire actuator.

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Machine Setup

Fine-tune the retract end-position at commissioning to achieve exact positioning, absorbing mechanical tolerances in the fixture build.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30 the Right Cylinder?

The 30 mm adjustment range is ideal for product-size changeovers on a line, allowing you to shift the end-stop without swapping the cylinder or adding external stops. For load-holding without continuous air pressure, consider the SAIL or BSAI series instead of relying on the adjuster.

To replace an ISO 15552 cylinder, match the 100 mm bore, 500 mm stroke, 30 mm adjustment, PT G1/2 port, and your required mounting style. Available mounts include Basic, FA, LB, TC, FTC, TCM1, and TCM2. Since this features a 500 mm stroke, the extended travel increases the risk of side-loading; ensure you use an external guide to support the load and protect the rod seals.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX500-30 FAQ

The rear adjuster acts as a mechanical stop that lets you shorten the effective stroke from 500 mm down to 470 mm. It sets the travel end but does not lock or hold the load without continuous live air pressure.

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Related AirTAC SAI Cylinders

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