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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX55-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 55mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke55 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S

The AirTAC SAIJ100X55-40-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster. It provides a usable travel window of 15 to 55 mm, allowing you to dial back the nominal 55 mm stroke by up to 40 mm during commissioning.

This model includes a magnet for position sensing, operating seamlessly with AirTAC CMSE reed and DMSE electronic switches mounted into the dual-side sensor grooves. The rear adjuster functions strictly as a travel stop to fine-tune deceleration and end positions without external stops, but it does not hold the load without live air pressure. Mounting options include the standard SAIJ subset: Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke55 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×55Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S Is Used

tune

Product Changeover

Quickly dial in the 15-55 mm travel window to accommodate varying package sizes on a packaging line without swapping out the entire actuator.

precision_manufacturing

End-Stop Tuning

Fine-tune the final retract position during machine commissioning to achieve exact pressing or clamping distances without adding external mechanical stops.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S the Right Cylinder?

Choose this 100 mm bore cylinder when an application demands high thrust (3927 N at 0.5 MPa) combined with variable end-position tuning. If the force is excessive, stepping down to an 80 mm bore yields 2513 N at 0.5 MPa. The adjustable stroke is ideal for machine setups requiring frequent product-size changeovers, whereas a fixed SAI cylinder suits static end-stops. For load-holding without continuous air pressure, select a SAIL or BSAI cylinder instead, as the SAIJ adjuster is not a lock.

When replacing an ISO 15552 cylinder, verify the 100 mm bore, 55 mm nominal stroke, 40 mm adjustment range, G1/2 port, PT thread type, and the required -S magnet. The robust 25 mm rod and M20x1.5 thread handle significant side loads, though external guides are recommended if the stroke approaches or exceeds 300 mm.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX55-40S FAQ

At the maximum operating pressure of 1.0 MPa, it delivers up to 801 kgf.

The rear adjuster acts as a mechanical stop that trims the effective travel. For this 55 mm stroke model, the -40 code means you can shorten the stroke by up to 40 mm, creating a usable travel window of 15 to 55 mm to fine-tune the end position.

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