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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX550-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 550mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke550 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40

The AirTAC SAIJ100X550-40 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. The integrated rear stopper screw allows you to shorten the effective travel, creating a 510-550mm usable stroke window without requiring external stops.

This unit uses a SUS304 stainless steel rod for superior corrosion resistance and includes variable air cushions at both ends to manage kinetic energy. The extruded aluminum barrel features dual-sided sensor grooves, ready for CMSE reed or DMSE electronic switches if a magnet is added later. It supports a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke550 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×550Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40 Is Used

precision_manufacturing

Variable End-Stop Machining

Dial in the exact clamping depth on machining centers across multiple part batches by adjusting the stroke window from 510 to 550mm.

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Line Changeover Setup

Rapidly reconfigure end-of-stroke positions on packaging lines during product size transitions without swapping out the entire cylinder body.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40 the Right Cylinder?

The 40mm adjustment range is ideal for fine-tuning end positions during machine commissioning or product changeover, whereas a fixed SAI cylinder locks you into a single exact dimension.

Because the nominal stroke is 550mm, an external guide is recommended to prevent excessive side-loading on the rod thread. The rear adjuster acts only as a travel stop and does not hold the load without live air; for dead-air load holding, consider an AirTAC SAIL or BSAI cylinder. To match this ISO 15552 replacement, specify the 100mm bore, 550mm stroke, 40mm adjustment, PT tapered ports, SUS304 (B) rod, and no magnet.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX550-40 FAQ

The rear adjuster acts as a mechanical stop that trims the effective travel. For this model, the nominal 550mm stroke can be dialed back by up to 40mm, giving a usable travel window of 510-550mm for precise end-position tuning.

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Related AirTAC SAI Cylinders

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