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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX600-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 600mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke600 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S

The AirTAC SAIJ100X600-40-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. The integrated -40mm adjustment mechanism allows you to fine-tune the effective travel anywhere within a 560-600mm window. This eliminates the need to physically swap cylinders or bolt on external stops during machine commissioning or product changeovers.

This SKU features a SUS304 stainless steel rod for superior corrosion resistance and includes a magnet (-S) for use with AirTAC CMSE reed and DMSE electronic sensors. The extruded aluminum barrel includes sensor grooves on both sides for flexible switch mounting. It uses a reduced mounting subset of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting the FB, CA, CB, and CR options found on some standard models.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke600 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×600Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S Is Used

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Variable End-Stop Tuning

Dial in the exact retraction point within the 560-600mm range during setup, perfect for accommodating slight mechanical variations without machining new hard stops.

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Product Size Changeover

Quickly adjust the stroke by up to 40mm when switching a production line to handle a different pallet or product size, minimizing downtime.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S the Right Cylinder?

The adjustable stroke is perfect for applications requiring variable end-stops, acting as a physical stopper rather than a locking device. It cannot hold a load without live air pressure; for true load-holding, consider the SAIL or BSAI series. When replacing an ISO 15552 cylinder, match the 100mm bore, 600mm stroke, PT tapered port threads, and the -S magnet requirement.

Because this model features a 600mm stroke, the extended travel increases the risk of side-loading. Despite the sturdy 25mm rod and M20x1.5 rod thread, an external guide should be used to prevent binding and premature seal wear over long distances.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX600-40S FAQ

At 0.5 MPa, the push force is 3927N and the pull force is 3681N. At 0.7 MPa, the push force increases to 5497N. The maximum theoretical push force at 1.0 MPa is 801 kgf.

The rear adjuster acts as a mechanical stop that lets you shorten the nominal 600mm stroke by up to 40mm, providing a usable travel window of 560-600mm. It only sets the end position and does not lock the load without live air pressure.

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