
The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX80-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 80mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
The AirTAC SAIJ100X80-20-S is a double-acting, double-rod ISO 15552 profile cylinder featuring a rear stroke adjuster. It provides a nominal 80 mm stroke that can be dialed back by up to 20 mm, yielding a precise 60-80 mm usable travel window for fine-tuning end positions during commissioning.
This model includes a magnet for CMSE reed and DMSE electronic sensors, which seat cleanly into the extruded aluminum barrel's dual sensor grooves. The rear adjuster functions strictly as a mechanical stop to set the retract end, meaning it does not hold the load without live air pressure. For load-holding requirements without continuous air, an external rod lock or the AirTAC SAIL pneumatic locking cylinder is required.
| Model | Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-20S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3682 N | 3682 N |
| 0.7 MPa | 5154 N | — |
| Max (@1.0 MPa) | 751 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×80 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the 60-80 mm retract stop during product size changes on a packaging line without swapping out the entire cylinder.
Fine-tune the exact clamping distance at commissioning using the rear adjuster to compensate for mechanical fixture tolerances.
Select this 100 mm bore cylinder when an application demands high thrust (3927 N at 0.5 MPa) alongside precise end-position tuning without adding external stops. If you need less force, stepping down to an 80 mm bore yields 2513 N at 0.5 MPa. The adjustable 60-80 mm travel window is ideal for machine changeovers where the exact retract distance varies slightly. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. To match this configuration exactly, specify a 100 mm bore, 80 mm stroke, 20 mm adjustment, PT tapered ports, SUS304 rod material, and a magnet for CMSE/DMSE sensors. Because the stroke is under 300 mm, side-load concerns are minimal, but the robust 25 mm rod and M20x1.5 thread handle greater incidental side loads than smaller bores.
Quick checklist
At the maximum 1.0 MPa pressure, it delivers up to 801 kgf.
The rear adjusting screw acts as a mechanical stop, allowing you to shorten the 80 mm nominal stroke by up to 20 mm. This creates a 60-80 mm adjustable travel window for fine-tuning the retract position without replacing the cylinder.
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