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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX80-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 80mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke80 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S

The AirTAC SAIJ100X80-40-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster. It provides a usable travel window of 40 to 80 mm, letting you dial back the nominal 80 mm stroke by up to 40 mm during commissioning.

This specific SKU is configured with a SUS304 stainless steel rod for superior corrosion resistance and includes a magnet for CMSE reed and DMSE electronic sensors. The extruded aluminum barrel includes sensor grooves on both sides, and the mounting options cover Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S Is Used

precision_manufacturing

Precision End-Stop Tuning

Dial in the exact retract position within a 40 to 80 mm window during machine commissioning without swapping out the entire cylinder.

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Product Changeover

Quickly adapt the cylinder stroke on packaging lines handling varying product sizes by adjusting the rear stopper screw.

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Corrosive Assembly Lines

Leverage the SUS304 stainless steel rod for reliable actuation in washdown or mildly corrosive manufacturing environments.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S the Right Cylinder?

If your process needs less force, stepping down to an 80 mm bore yields 2513 N at 0.5 MPa. The rear adjuster screw acts purely as a travel stop to fine-tune the retract position without adding external stops, but it does not hold the load without live air; for fail-safe load holding, consider an SAIL or BSAI cylinder.

To match this exact configuration for an ISO 15552 replacement, verify the 100 mm bore, 80 mm nominal stroke, 40 mm adjustment range, PT tapered port threads, and the -S magnet option. Operating speed spans 30 to 800 mm/s, making it highly responsive for dynamic cycles.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX80-40S FAQ

The rear adjuster screw acts as a mechanical stop, allowing you to shorten the effective stroke from 80 mm down to 40 mm. This creates a 40 to 80 mm usable travel window for fine-tuning end positions without replacing the cylinder.

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Related AirTAC SAI Cylinders

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