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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX800-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 800mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke800 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S

The AirTAC SAIJ100X800-40-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. By turning the external stopper screw, you can trim the nominal 800 mm travel back by up to 40 mm, creating a precise 760-800 mm usable stroke window for exact end-position tuning.

This model includes a magnetic piston (-S) for position sensing with AirTAC CMSE reed or DMSE electronic switches. It uses a PT tapered G1/2 port and relies on adjustable air cushions at both ends to decelerate heavy loads. The rear adjuster acts purely as a travel stop and does not hold the load without live air pressure; for dead-air load holding, consider an external rod lock or the SAIL/BSAI series.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke800 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×800Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S Is Used

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Variable End-Stop Machining

Dial in the 760-800 mm travel window on the fly to accommodate different part lengths without physically relocating the cylinder or repositioning external hard stops.

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Product Changeover Pusher

Quickly adjust the retraction end-point during packaging line size changeovers, using the 40 mm trim range to push varying box sizes onto a sorting belt.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S the Right Cylinder?

Choose this 100 mm bore when your application requires substantial thrust—stepping down to an 80 mm bore drops the 0.5 MPa push force to 2513 N, while this model provides 3927 N. An adjustable stroke is highly beneficial here because it allows you to fine-tune the 760-800 mm travel window during commissioning or product changeover without adding external stopper blocks or swapping the cylinder.

When replacing an ISO 15552 cylinder, match the 100 mm bore, 800 mm stroke, 40 mm adjustment range, PT G1/2 port, and the -S magnet requirement. Because the stroke is 800 mm, the M20x1.5 rod is highly susceptible to side-loading and deflection; always pair this unit with an external guide rail to prevent cylinder binding. Mounting options are limited to Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, and CR).

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX800-40S FAQ

At the maximum 1.0 MPa pressure, it can deliver up to 801 kgf of push force.

The rear adjuster screw acts as an external stopper that lets you shorten the effective stroke by up to 40 mm. This creates a usable travel window of 760 to 800 mm, allowing precise end-position tuning at commissioning without replacing the cylinder.

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