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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50

The AirTAC SAIJ100 Adjustable Cylinder SAIJ100BX90-50 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 90mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ100 mm
  • Stroke90 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50

The AirTAC SAIJ100X90-50 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster, allowing you to dial back the nominal 90 mm travel by up to 50 mm. This creates a highly versatile 40-90 mm usable stroke window, perfect for dialing in exact end positions during machine commissioning without adding external stops.

This specific configuration features a SUS304 stainless steel rod for superior corrosion resistance and includes PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides, ready for CMSE reed or DMSE electronic switches if a magnet is added later. It supports a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting the FB, CA, CB, and CR options.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke90 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3682 N3682 N
0.7 MPa5154 N—
Max (@1.0 MPa)751 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×90Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50 Is Used

tune

Machine Commissioning

Fine-tune the 40-90 mm travel window during initial setup to achieve exact positioning without machining custom spacers.

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Product Changeover

Quickly adjust the end-stop to accommodate varying product sizes on a single line, minimizing downtime between runs.

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Variable End-Stop Actuation

Provide adaptable push-off force up to 7068 N at 0.9 MPa for packaging or assembly fixtures requiring flexible stroke lengths.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50 the Right Cylinder?

An adjustable stroke is selected over a fixed SAI when a process requires variable end-stops or frequent product changeovers. To match this ISO 15552 replacement exactly, specify a 100 mm bore, 90 mm stroke, 50 mm adjustment, PT ports, and the SUS304 (B) rod material.

Because the rear adjuster acts only as a travel stop and the air cushions handle deceleration, neither will hold a load without live air pressure. For dead-air load holding, consider an external rod lock or AirTAC SAIL and BSAI series cylinders. While the 25 mm rod and M20x1.5 thread handle high side loads well, any application approaching the 1500 mm max standard stroke requires an external guide to prevent rod binding.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX90-50 FAQ

At 0.9 MPa, the push force increases to 7068 N.

The rear adjusting screw acts as a mechanical stop that allows you to trim the effective travel back from the 90 mm nominal stroke down to as little as 40 mm. This provides a 50 mm adjustment window for precise end-position tuning at commissioning.

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