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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40

The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 400mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke400 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40

The AirTAC SAIJ100X400-40 is a double-acting, single-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It delivers 3927N of push force and 3681N of pull force at 0.5 MPa, making it a robust choice for heavy-duty actuation. The barrel is extruded aluminum with sensor grooves on both sides, strictly avoiding tie-rod construction.

This specific SKU provides a 400mm nominal stroke that can be dialed back by up to 40mm, creating a precise 360-400mm usable travel window. The rear screw stopper allows you to fine-tune the retract end position at commissioning without swapping the cylinder or adding external stops. It uses a G1/2 port and an M20x1.5 rod thread, while the mounting set is limited to Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40 Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100X400-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40 Is Used

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Machine Changeover

Dial in the 360-400mm retract stop during product size changeovers without disassembling the tooling or adding spacers.

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End-Position Tuning

Fine-tune the exact retraction point at machine commissioning to perfect timing and crush forces on the fly.

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Heavy Pressing

Leverage the 3927N push force at 0.5 MPa for heavy pressing operations while retaining the ability to trim travel.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40 the Right Cylinder?

Select this 100mm bore when an application requires substantial thrust—such as the 5497N push force at 0.7 MPa—but demands on-site travel tuning. If your machine needs less force, stepping down to an 80mm bore yields 2513N at 0.5 MPa; if you need more, a 125mm bore provides 6136N. Choose this adjustable-stroke SAIJ over a fixed SAI when you anticipate product changeovers or need to dial in an exact end-stop without machining external spacers.

Because the 400mm stroke is relatively long, the 25mm rod should not be relied upon to absorb high side loads; always guide the load externally to prevent rod binding. To replace this cylinder with another ISO 15552 unit, match the 100mm bore, 400mm stroke, 40mm adjustment, PT tapered G1/2 port, and the required mounting. Note that the rear adjuster acts only as a travel stop and does not hold the load without live air; for true load-holding, use an external rod lock or pilot-operated check valve.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100X400-40 FAQ

It features a rear external screw stopper that allows you to shorten the effective stroke by up to 40mm. This creates a usable travel window of 360-400mm, letting you set the exact retract end position without replacing the cylinder.

At 0.5 MPa, it provides 3927N of push force and 3681N of pull force. At 0.7 MPa, the push force increases to 5497N.

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Standard models usually ship in 3-4 days.

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