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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S

The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 80mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke80 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S

The AirTAC SAIJ100X80-50-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster. It provides a nominal 80mm stroke that can be fine-tuned down by up to 50mm, yielding a highly flexible 30-80mm usable travel window. Delivering 3927N of push force at 0.5MPa, it handles substantial workloads while allowing precise end-position calibration during commissioning.

This model includes a built-in magnet for CMSE reed and DMSE electronic sensors, which seat directly into the dual-side extruded aluminum barrel grooves. The rear adjuster functions strictly as a mechanical stop to set deceleration and travel limits, not as a load-holding lock. For position retention without live air pressure, an external rod lock or AirTAC SAIL and BSAI series cylinders are required.

Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S Is Used

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Precision Forming Stops

Dial in the exact 30-80mm retract position for metal forming or bending operations, allowing rapid accommodation of varying material thicknesses without changing cylinders.

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Machine Changeover

Quickly adjust the end-stop during product size transitions on a packaging line, using the 50mm rear screw to fine-tune the stroke window for new carton dimensions.

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Clamp Position Tuning

Set precise clamping travel for heavy assembly fixtures, leveraging the 3927N push force at 0.5MPa while adjusting the stopper to prevent over-travel.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S the Right Cylinder?

Choose this 100mm bore when an application demands high thrust—such as 3927N push at 0.5MPa—but requires on-the-fly end-stop tuning. If the workload drops, stepping down to an 80mm bore yields 2513N push force, whereas moving up to a 125mm bore provides 6136N. The SAIJ100X80-50-S is selected over a fixed-stroke SAI specifically to dial in exact retract positions during machine setup or product changeover without adding external stops.

When matching ISO 15552 replacements, verify the 100mm bore, 80mm nominal stroke, 50mm adjustment range, G1/2 PT port, and the -S magnet option. It supports a reduced mounting subset of Basic, FA, LB, TC, FTC, TCM1, and TCM2. Because the 80mm stroke is short, side-loading is minimal, but ensure the M20x1.5 rod thread is properly aligned to prevent binding.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100X80-50S FAQ

At 0.5MPa operating pressure, this 100mm bore cylinder provides 3927N of push force and 3681N of pull force. At the maximum 1.0MPa, the push force reaches 801kgf.

The rear adjuster screw acts as a mechanical stop, allowing you to shorten the 80mm nominal stroke by up to 50mm. This creates a 30-80mm usable travel window for fine-tuning end positions at commissioning without needing external stops.

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Standard models usually ship in 3-4 days.

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