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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40

The AirTAC SAIJ125 Adjustable Cylinder SAIJ125X425-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø125mm bore and 425mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ125 mm
  • Stroke425 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM27×2
  • CushionAdjustable, 40 mm
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About the Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40

It features a 32 mm carbon steel rod and a PT tapered G1/2 port. By turning the rear screw, you can trim the 425 mm nominal stroke back by up to 40 mm, creating a precise 385 to 425 mm usable travel window for exact end-position tuning.

This adjustable stopper allows you to fine-tune the retract position during commissioning without swapping out the entire cylinder or adding external stops. The extruded aluminum barrel includes sensor grooves on both sides, and the mounting interface supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 brackets. Operating at 30-500 mm/s, it relies on variable air cushions at both ends to decelerate the load, though neither the cushion nor the adjuster will hold the load without live air.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40 Technical Specifications

ModelAirtac SAIJ125 Adjustable Cylinder SAIJ125X425-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ125 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM27×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 40 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa5734 N5734 N
0.7 MPa8027 N—
Max (@1.0 MPa)1169 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40

SAIISO 15552 profile-barrel cylinder series.
125Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40 Is Used

settings_input_component

Product Changeovers

Dial in the 385-425 mm travel window during format size changes without replacing the cylinder or re-machining fixed external stops.

factory

Assembly Line Indexing

Provide accurate end-of-stroke positioning for large pallets, relying on the robust 32 mm carbon steel rod to handle the shifting loads.

Is the Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40 the Right Cylinder?

The 40 mm adjustment range is ideal for product changeovers on a line, letting you dial in the exact end-stop without machining new hard stops. When replacing an ISO 15552 cylinder, match the 425 mm stroke, 40 mm adjuster, PT port thread, and mounting bracket. Because the stroke is 425 mm, the extended 32 mm rod and M27x2 thread still require an external guide to prevent excessive side-loading and premature seal wear. For load-holding without live air pressure, select a SAIL or BSAI cylinder instead, as the SAIJ rear adjuster functions only as a travel stop, not a lock.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X425-40 FAQ

The rear adjuster acts as an external stopper that lets you shorten the 425 mm nominal stroke by up to 40 mm. This creates a usable travel window of 385 to 425 mm, allowing you to fine-tune the end position at commissioning without changing the cylinder.

If you increase the pressure to 0.7 MPa, the push force rises to 8590 N.

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Related AirTAC SAI Cylinders

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