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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10

The AirTAC SAIJ125 Adjustable Cylinder SAIJ125X475-10 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø125mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ125 mm
  • Stroke475 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM27×2
  • CushionAdjustable, 40 mm
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About the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10

The AirTAC SAIJ125X475-10 is a double-acting ISO 15552 profile cylinder featuring a rear mechanical stopper that trims the retract position. With a nominal 475 mm stroke and a 10 mm adjustment range, it provides a precise 465-475 mm usable travel window for fine-tuning end positions during commissioning.

This made-to-order pneumatic actuator operates at speeds of 30-500 mm/s and includes variable air cushions at both ends to manage kinetic energy. It supports a reduced set of ISO 15552 mounting interfaces—specifically Basic, FA, LB, TC, FTC, TCM1, and TCM2—omitting the FB, CA, CB, and CR styles. The extruded aluminum barrel incorporates sensor grooves on both sides, ready for CMSE or DMSE switches if a magnet is added later.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10 Technical Specifications

ModelAirtac SAIJ125 Adjustable Cylinder SAIJ125X475-10
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ125 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM27×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 40 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa5734 N5734 N
0.7 MPa8027 N—
Max (@1.0 MPa)1169 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10

SAIISO 15552 profile-barrel cylinder series.
125Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10 Is Used

settings_input_component

Product Size Changeover

Dial in the 465-475 mm travel window during format conversions on packaging lines, avoiding the need to physically swap out long-stroke cylinders.

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Machine Setup Tuning

Fine-tune the retract end-position at commissioning to achieve exact mechanical alignment without adding external stopper blocks to the machine frame.

Is the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10 the Right Cylinder?

Select this 125 mm bore actuator when an application requires substantial thrust—such as 6136 N at 0.5 MPa—combined with exact end-position tuning. If your process needs less force, stepping down to a 100 mm bore yields 3927 N at 0.5 MPa, whereas moving up to a 160 mm bore provides 10053 N. The 10 mm rear adjuster is chosen over a fixed-stroke SAI cylinder when you need variable end-stops for product size changeovers without swapping hardware.

Because the stroke extends to 475 mm, the 32 mm rod and M27x2 thread still require an external guide to prevent excessive side-loading on the piston. Ensure your ISO 15552 replacement matches the 125 mm bore, 475 mm stroke, PT tapered port thread, and the chosen mounting style. Remember that the rear stopper and air cushions only decelerate the travel; they do not hold the load without live air, so consider a SAIL or BSAI cylinder if true locking is required.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-10 FAQ

At 0.7 MPa, the push force increases to 8590 N.

The rear adjuster acts as a mechanical stop that allows you to shorten the nominal 475 mm stroke by up to 10 mm, creating a 465-475 mm usable travel window. It sets the end position but does not lock the load without continuous air pressure.

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