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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S

The AirTAC SAIJ125 Adjustable Cylinder SAIJ125X475-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø125mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ125 mm
  • Stroke475 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM27×2
  • CushionAdjustable, 40 mm
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About the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S

The AirTAC SAIJ125X475-100-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to dial back the nominal 475 mm travel by up to 100 mm. This yields a usable end-position window of 375-475 mm, perfect for fine-tuning retract distances during commissioning without swapping hardware. It features a carbon steel piston rod and a PT tapered port thread.

The extruded aluminum barrel includes sensor grooves on both sides, and the -S magnet option is fully compatible with AirTAC CMSE reed and DMSE solid-state switches for precise position feedback.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S Technical Specifications

ModelAirtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ125 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM27×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 40 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa5734 N5734 N
0.7 MPa8027 N—
Max (@1.0 MPa)1169 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S

SAIISO 15552 profile-barrel cylinder series.
125Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S Is Used

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Variable End-Stop Tuning

Dial in the exact retract distance between 375 and 475 mm during machine setup to accommodate varying product sizes without adding external stops.

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Heavy Fixture Handling

Leverage the 6136 N pull force to move heavy machining fixtures, using the rear adjuster to fine-tune the clamping position precisely.

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Product Line Changeover

Quickly reset the cylinder travel when switching production runs, using the 100 mm adjustment range to adapt the machinery to new dimensions.

Is the Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S the Right Cylinder?

Choose this 125 mm bore when a 100 mm bore (providing 3681 N pull at 0.5 MPa) lacks the force for heavy fixtures, but a 160 mm bore is physically oversized. The adjustable 375-475 mm window is ideal for product changeovers requiring variable end-stops, whereas a fixed SAI cylinder locks you into one exact distance.

Because the 475 mm stroke is substantial, the 32 mm rod diameter needs external guidance to prevent sagging side-loads. Remember that the rear adjuster acts only as a travel stop and cannot hold a load without live air; for true fail-safe holding, select an SAIL or BSAI lock variant. Replacement matches require bore 125, stroke 475, 100 mm adjust, PT port, and SAIJ mounting (Basic, FA, LB, TC, FTC, TCM1, TCM2).

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ125 Adjustable Cylinder SAIJ125X475-100S FAQ

At 0.9 MPa, the push force increases to 11045 N.

The rear adjuster screw lets you shorten the 475 mm nominal stroke by up to 100 mm, creating a usable travel window of 375-475 mm. It acts as a mechanical stop to set the end position and is not a lock.

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