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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX160-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 160mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke160 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S

The AirTAC SAIJ80X160-40-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the effective travel window down to 120 mm from its 160 mm nominal stroke. This on-the-fly adjustment is ideal for product changeovers, letting you dial in the exact end position without swapping the cylinder or adding bulky external stops. It delivers robust thrust, generating 2268 N of pull force at 0.5 MPa and up to 4523 N at 0.9 MPa.

This specific SKU is configured with a SUS420J2 stainless steel rod for superior corrosion resistance and includes a magnet (-S) for use with AirTAC CMSE reed and DMSE electronic sensors. The extruded aluminum barrel features sensor grooves on both sides for flexible switch mounting. It uses a G3/8 PT port and supports a speed range of 30-800 mm/s. The rear adjuster acts purely as a mechanical stop to set the travel end and does not hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke160 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×160Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S Is Used

tune

Product Changeover

Quickly adjust the end stop from 160 mm down to 120 mm to accommodate different package sizes on a packaging line without changing out the cylinder.

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End-Position Tuning

Fine-tune the retract stroke during machine commissioning to achieve exact positioning, preventing mechanical crashes without adding external stops.

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Sensor-Integrated Control

Leverage the built-in magnet with DMSE electronic sensors to confirm the adjusted end-of-stroke positions for precise automated sequencing.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S the Right Cylinder?

Choose this 80 mm bore when your application requires substantial force, such as the 2268 N pull at 0.5 MPa provided here. If your setup needs less force, stepping down to a 63 mm bore yields 1402 N of pull force, while moving up to a 100 mm bore increases the pull force to 3681 N at the same pressure. The 40 mm adjustment range on this model is perfect for machines that handle multiple product sizes, giving you a 120-160 mm travel window to dial in during commissioning without needing a fixed-stroke SAI cylinder.

Because this is a standard 160 mm stroke, side-loading risks are manageable, but always ensure proper guiding for heavy loads. Remember that the rear adjuster is a travel stop, not a lock; if you need true fail-safe load holding without live air, consider the AirTAC SAIL or BSAI series. This model is dimensionally interchangeable per ISO 15552 and uses the reduced SAIJ mounting set: Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-40S FAQ

The rear adjusting screw acts as a mechanical stop, allowing you to shorten the effective stroke anywhere within a 120-160 mm travel window. It sets the travel end but does not lock or hold the load without continuous air pressure.

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