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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX160-50 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 160mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke160 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50

The AirTAC SAIJ80X160-50 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 160 mm stroke that can be fine-tuned down by up to 50 mm, creating a precise 110-160 mm usable travel window. The barrel is extruded aluminum with sensor grooves on both sides, and the rod is constructed from SUS420J2 stainless steel for enhanced corrosion resistance.

This model uses a G3/8 port and an M20x1.5 rod thread, supporting a robust side-load capacity. The rear adjuster acts purely as a mechanical stop to set the retraction end position during commissioning without needing external stops. It supports a speed range of 30-800 mm/s and features adjustable air cushions at both ends to decelerate moving loads smoothly.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke160 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×160Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50 Is Used

settings_input_component

Product Changeover

Dial in the 110-160 mm retraction stop during format size changes on a packaging line without physically swapping the actuator.

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Machine Setup

Fine-tune the end-of-stroke position during initial commissioning to perfectly time the 2513 N clamping force against varying workpiece heights.

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Variable End Stops

Adjust the rear mechanical stop on the fly to accommodate different material lengths in automated material handling equipment.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50 the Right Cylinder?

If your process requires less force, stepping down to a 63 mm bore yields 1559 N. The adjustable stroke is ideal for machine setups requiring frequent product changeovers, replacing the need to swap out a fixed-stroke SAI cylinder. For any stroke of 160 mm or more, ensure external guides support the load to prevent excessive rod wear.

When replacing an ISO 15552 cylinder, match the 80 mm bore, 160 mm nominal stroke, 50 mm adjustment range, PT tapered port thread, and mounting choice (Basic, FA, LB, TC, FTC, TCM1, or TCM2). Note that the SAIJ series omits FB, CA, CB, and CR mounts. Because this cylinder lacks a magnet, it cannot host CMSE or DMSE sensors without a -S designation. The rear adjuster is a travel stop, not a lock; for load-holding without live air pressure, consider an AirTAC SAIL or BSAI cylinder.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX160-50 FAQ

At 0.7 MPa, the push force increases to 3518 N.

The rear adjuster acts as a mechanical stop that allows you to shorten the 160 mm nominal stroke by up to 50 mm, providing a usable travel window of 110-160 mm. It sets the end position but does not lock the load without live air pressure.

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