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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80AX270-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 270mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke270 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S

The AirTAC SAIJ80X270-20-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. Because it is an adjustable-stroke variant, the external rear stopper lets you fine-tune the effective travel down from the 270mm nominal stroke, creating a precise 250-270mm usable positioning window without swapping out the unit.

This specific configuration includes a SUS420J2 stainless steel rod (material code A) for enhanced corrosion resistance and features a built-in magnet (-S) for position sensing. The magnet is fully compatible with AirTAC CMSE reed and DMSE electronic solid-state switches mounted into the dual sensor grooves on the extruded aluminum barrel. The rear screw acts purely as a travel stop to set the end position, meaning it does not lock or hold the load mechanically without continuous live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke270 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×270Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S Is Used

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Machine Changeover

Dial in the 250-270mm travel window during product size changes without physically replacing the cylinder or adding external shims.

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Variable End Stops

Set precise retraction limits for diverter arms or pusher plates on a packaging line, tweaking the final position via the rear screw.

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Commissioning Calibration

Fine-tune the end-of-stroke position during initial machine setup to perfectly align tooling under load using the 20mm adjustment range.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S the Right Cylinder?

If your setup only requires 1402N of pull force, stepping down to a 63mm bore saves space, while moving up to a 100mm bore provides 3927N if your payload increases. The adjustable nature of this SKU provides a distinct advantage over a fixed-stroke SAI cylinder by allowing you to dial in the 250-270mm travel window precisely.

When matching an ISO 15552 replacement, verify the 270mm stroke, the 20mm adjustment range, PT tapered port threads, and the -S magnet option. Mounting choices for the SAIJ series include Basic, FA, LB, TC, FTC, TCM1, and TCM2, deliberately omitting FB, CA, CB, and CR brackets. Because the 270mm stroke is relatively long, ensure you provide an external guide to support the load and prevent excessive side-loading on the 25mm rod, and remember that for dead-load holding without air, you must integrate a SAIL or BSAI locking cylinder.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80AX270-20S FAQ

If pressure is increased to 0.9MPa, the push force reaches 4523N.

The rear adjuster screw acts as a mechanical stop that lets you shorten the 270mm nominal stroke by up to 20mm, providing a usable travel window of 250-270mm. It only sets the end position and does not lock the load without live air pressure.

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