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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX100-75S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 100mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke100 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S

The AirTAC SAIJ80X100-75-S is a double-acting ISO 15552 profile cylinder equipped with a rear mechanical stroke adjuster. It features a 25 mm SUS304 stainless steel rod and a PT tapered port. With a nominal 100 mm stroke and a 75 mm adjustment range, it provides a highly flexible usable travel window of 25-100 mm for precise commissioning.

The integrated magnet (-S) supports CMSE reed and DMSE electronic sensors mounted in the dual-side barrel grooves. The rear adjuster acts purely as a travel stop to fine-tune end positions without adding external stops, though it does not hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S Is Used

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Product Changeover

Dial the stroke down from 100 mm to 25 mm instantly on the rear screw when switching to a shorter package size, eliminating the need to swap cylinders or reposition external stopper blocks.

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End-Position Tuning

Fine-tune the retract end-position during machine commissioning to perfect the pressing or clamping depth without changing the fixed 100 mm barrel length.

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Variable End Stops

Provide a customizable travel window for automated assembly lines that need to test and adjust the exact reach of a 25 mm SUS304 stainless steel rod across different jigs.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S the Right Cylinder?

Choose this 80 mm bore when an application requires more thrust than the 63 mm version (1559 N at 0.5 MPa) but less bulk than the 100 mm class. The 75 mm adjustment range is ideal for machines running multiple product sizes, allowing you to dial back the stroke from 100 mm down to 25 mm during changeovers instead of physically swapping the cylinder.

For exact ISO 15552 dimensional replacement, match the 80 mm bore, 100 mm stroke, 75 mm adjuster, PT port thread, and -S magnet. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, CR). Because the adjuster is a stop and not a lock, use SAIL or BSAI cylinders if the load must be held without continuous air pressure.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX100-75S FAQ

The rear adjuster screw lets you mechanically shorten the effective stroke by up to 75 mm. This creates a usable travel window of 25-100 mm, allowing you to set the exact retract end-position during commissioning without replacing the cylinder.

At 0.5 MPa operating pressure, the push force is 2513 N and the pull force is 2268 N. If pressure is increased to 0.9 MPa, the push force reaches 4523 N.

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