
The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX120-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 120mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
It features a SUS304 stainless steel rod and PT tapered ports. By incorporating a 100mm adjustment range on a 120mm nominal stroke, this model provides an exceptionally wide usable travel window from 20 to 120mm, allowing precise end-position tuning without swapping hardware.
The rear adjuster acts purely as a mechanical stop to set the retract position and relies on the integrated air cushion for end-of-stroke deceleration. It is not a locking mechanism and will not hold a load without live air pressure. For position holding without continuous air, an external pilot-operated check valve or a related AirTAC locking cylinder like the SAIL or BSAI is required.
| Model | Airtac SAIJ80 Adjustable Cylinder SAIJ80BX120-100 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø80 mm |
| Stroke | 120 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2268 N | 2268 N |
| 0.7 MPa | 3175 N | — |
| Max (@1.0 MPa) | 463 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 80 | Bore size in mm. |
| ×120 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the exact end-stop for different package lengths on a packaging line, utilizing the full 20-120mm travel window to switch formats rapidly without mechanical rebuilds.
Fine-tune the retract position during commissioning to perfectly align a 2513N clamping force against varying workpiece tolerances.
Control the ejection distance of parts from a machine bed, safely trimming the stroke back from 120mm to prevent ejecting components into downstream equipment.
Choose this 80mm bore when an application demands high thrust but highly variable end-stops, such as accommodating multiple product sizes on a single line. This SKU omits the magnet, so it cannot host CMSE reed or DMSE electronic sensors without modification. To match this cylinder exactly for an ISO 15552 replacement, specify the 80mm bore, 120mm stroke, 100mm adjust, PT ports, SUS304 (B) rod, and the standard SAIJ mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2).
Quick checklist
At 0.7 MPa, the push force increases to 3518N.
The rear adjuster screw allows you to shorten the effective stroke by up to 100mm. This creates a usable travel window from 20mm to 120mm, enabling precise end-position tuning at commissioning without adding external stops.
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