
The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX135-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 135mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
It features a SUS304 stainless steel rod and PT tapered ports. By integrating an external adjusting screw, this actuator allows you to fine-tune the effective stroke on the fly, providing a usable travel window of 35 to 135mm without swapping out the entire unit.
Because the adjustment range spans a generous 100mm, operators can dial in the retract end-position during commissioning or product changeovers. The rear stopper simply acts as a travel limit to set the deceleration point alongside the standard air cushions; it does not lock the load without live air pressure. For load-holding requirements without continuous pneumatic pressure, consider an external rod lock or related SAIL and BSAI series.
| Model | Airtac SAIJ80 Adjustable Cylinder SAIJ80BX135-100 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø80 mm |
| Stroke | 135 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2268 N | 2268 N |
| 0.7 MPa | 3175 N | — |
| Max (@1.0 MPa) | 463 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 80 | Bore size in mm. |
| ×135 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Rapidly adapt machinery for different package lengths by dialing the rear screw to shift the 35-135mm travel window, eliminating the need for physical stop modifications.
Achieve precise end-position tuning during initial commissioning using the 100mm adjustment range, ensuring perfect alignment before finalizing the setup.
The extensive 100mm adjustment window makes the SAIJ80X135-100 ideal for prototyping or machinery that processes varying product sizes, allowing the end-stop to be repositioned rapidly rather than machining external stops. If position holding is required when air is removed, note that this adjuster is strictly a stop and a pilot-operated check valve or BSAI clamp-lock cylinder is necessary.
When replacing an ISO 15552 actuator, match the 80mm bore, 135mm nominal stroke, 100mm adjustment, PT port threads, and the specific mounting set. SAIJ supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 mounts, omitting FB, CA, CB, and CR options. As this model lacks the -S magnet suffix, it will not trigger AirTAC CMSE or DMSE sensors.
Quick checklist
The rear adjuster screw acts as a mechanical stop that lets you trim the nominal 135mm stroke back by up to 100mm, creating a usable travel window of 35 to 135mm. It sets the end position but does not hold the load without live air pressure.
It operates at speeds between 30 and 800mm/s and features a G3/8 port.
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