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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX160-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 160mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke160 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75

By turning the external rear stopper screw, you can shorten the effective travel, providing a usable stroke window of 85 to 160mm for precise end-position tuning during commissioning. This eliminates the need to swap out the entire cylinder or bolt on external stops when adapting to new product dimensions.

This variant features a SUS304 stainless steel rod for superior corrosion resistance and uses PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides for flexible mounting of CMSE or DMSE switches, though this specific SKU is supplied without a piston magnet. It supports a speed range of 30-800mm/s and offers the reduced SAIJ mounting set: Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke160 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×160Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75 Is Used

settings_input_component

Product Changeover

Dial in the exact end-position during line changeovers without replacing the cylinder or adding external mechanical stops.

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Stroke Tuning

Fine-tune the 85-160mm travel window at commissioning to perfect the positioning of clamps or presses.

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Machine Setup

Use the rear adjuster to set precise retract distances during initial machine assembly and testing.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75 the Right Cylinder?

The adjustable stroke is ideal for machine setups requiring variable end stops or frequent product-size changeovers, offering more flexibility than a fixed-stroke SAI cylinder.

Remember that the rear adjuster acts only as a travel stop and does not hold the load without live air pressure; for true load-holding, consider the SAIL or BSAI series. Because the 160mm stroke is relatively short, side-loading is minimal, but the 25mm rod and M20x1.5 thread provide excellent rigidity. For a true ISO 15552 replacement, match the 80mm bore, 160mm stroke, 75mm adjustment, PT port, and the specified mounting set.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX160-75 FAQ

The rear adjuster is an external stopper screw that lets you mechanically shorten the stroke by up to 75mm. For this SAIJ80X160-75 model, the usable travel window is 85 to 160mm, set directly at the retract end.

At the maximum operating pressure of 1.0 MPa, it can deliver up to 513 kgf.

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Related AirTAC SAI Cylinders

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