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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX225-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 225mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke225 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40

The AirTAC SAIJ80X225-40 is a double-acting ISO 15552 profile cylinder featuring a rear mechanical adjuster that trims the effective travel. With a 225 mm nominal stroke and a 40 mm adjustment range, it provides a usable travel window of 185 to 225 mm. This allows precise end-position tuning at commissioning without swapping hardware. The 80 mm bore delivers substantial force, pushing 4523 N at 0.9 MPa.

Built with a SUS304 stainless steel rod, this unit handles demanding environments and improved side-load resilience compared to standard carbon steel. It uses PT tapered ports (G3/8) and variable air cushions at both ends. The rear stopper sets the retract distance but does not lock the load; for position holding without live air, consider SAIL or BSAI variants.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke225 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×225Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40 Is Used

tune

Product Changeover

Dial in the 185-225 mm travel window during format changes on packaging lines, avoiding the need to physically swap cylinders for different package sizes.

precision_manufacturing

End-Stop Calibration

Fine-tune the retract position during machine commissioning to perfectly align heavy 80 mm bore clamping forces without machining custom spacers.

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Variable Positioning

Adjust the rear stopper to accommodate multiple part lengths in automated assembly equipment, relying on the robust SUS304 rod for durability.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40 the Right Cylinder?

Select this 80 mm bore when an application requires high thrust (up to 4523 N at 0.9 MPa) alongside variable end-stops. Choose the SAIJ adjustable-stroke format over a fixed SAI when machine setups require frequent product-size changeovers or fine-tuning without adding external stops. To match this ISO 15552 replacement exactly, specify: 80 mm bore, 225 mm stroke, 40 mm adjustment, PT G3/8 port, Basic/FA/LB/TC/FTC/TCM1/TCM2 mounting, and no magnet. Since the stroke is over 300 mm? No, but always ensure external guiding for optimal rod life.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX225-40 FAQ

It features a rear adjusting screw that acts as a mechanical stop, allowing you to shorten the nominal 225 mm stroke by up to 40 mm. This creates a usable travel window of 185 to 225 mm. Note that this adjuster is a stop, not a lock, and cannot hold the load without continuous air pressure.

It operates efficiently at speeds between 30 and 800 mm/s.

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