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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX240-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 240mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke240 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S

The AirTAC SAIJ80X240-40-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. The PT tapered port threads and SUS304 stainless steel rod provide excellent corrosion resistance for harsh environments.

This adjustable-stroke design eliminates the need to swap cylinders or bolt on external stops when tuning end positions. Because this SKU includes a magnet (-S), it supports AirTAC CMSE reed and DMSE electronic solid-state sensors housed within the dual-side sensor grooves. The rear screw acts purely as a travel stop for deceleration alongside the standard air cushions, meaning it will not hold a load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke240 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×240Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S Is Used

settings_input_component

Product Changeover

Dial in the 200-240mm travel window on the fly to accommodate different package sizes on a packaging line without changing out the cylinder.

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Machine Setup

Fine-tune the retract end-position during initial commissioning to achieve precise alignment of clamping or pressing tools.

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Variable End Stops

Adjust the stroke dynamically for diverter gates on conveyors handling varying product lengths, ensuring gentle physical contact.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S the Right Cylinder?

The 40mm adjustment window is ideal for production lines running mixed product sizes, enabling variable end-stops without mechanical rebuilds. For fixed-travel tasks, a standard SAI cylinder suffices, but the SAIJ variant shines where fine-tuning is critical. When specifying an ISO 15552 replacement, match the 80mm bore, 240mm stroke, PT port threads, SUS304 rod, and -S magnet.

With a 240mm stroke, the M20x1.5 rod thread and 25mm rod diameter handle moderate side loads well, but an external guide is recommended for heavy off-center loads. Operating speed ranges from 30-800mm/s. Remember that the adjuster is a stop, not a lock; for load-holding without live air, consider an AirTAC SAIL or BSAI cylinder. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX240-40S FAQ

The rear adjuster screw allows you to shorten the effective travel from the nominal 240mm down to 200mm. This creates a 200-240mm usable window for fine-tuning the end position without needing external stops.

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