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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX275-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 275mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke275 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100

The AirTAC SAIJ80X275-100 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that creates a 175-275mm usable travel window from its 275mm nominal stroke. This configuration includes a SUS304 stainless steel rod for superior corrosion resistance and uses PT tapered port threads.

The external rear stopper allows precise end-position tuning during commissioning without adding external stops. It utilizes a reduced mounting subset (Basic, FA, LB, TC, FTC, TCM1, TCM2) and omits FB, CA, CB, and CR mounts. The adjuster acts strictly as a travel stop for deceleration, not a lock, so it cannot hold loads without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke275 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×275Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100 Is Used

tune

Product Changeovers

Dial back the stroke by up to 100mm to accommodate different product lengths on the same line without physically replacing the actuator.

precision_manufacturing

End-Position Tuning

Fine-tune the retract end-stop during machine commissioning to perfect timing and avoid adding bulky external mechanical stops.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100 the Right Cylinder?

The 100mm adjustment range is ideal for machines processing multiple product sizes, allowing you to dial back the stroke by up to 100mm during changeovers rather than swapping cylinders. For fixed travel without a stopper, the standard SAI cylinder is preferred.

Because the 275mm stroke exceeds 300mm guidelines for unsupported travel, guide external loads carefully to prevent rod side-loading. If the application requires true load holding without continuous air pressure, use a SAIL pneumatic lock or BSAI clamp-lock cylinder instead of relying on the rear stopper.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX275-100 FAQ

The rear adjuster acts as a mechanical stop that shortens the effective stroke. For this SAIJ80X275-100 model, you can trim the 275mm nominal stroke back by up to 100mm, creating a usable travel window of 175-275mm.

The operational speed ranges from 30-800mm/s, and it features a G3/8 port.

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