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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX400-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 400mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke400 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S

The AirTAC SAIJ80X400-20-S is a double-acting, double-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. The integrated -20mm adjustment mechanism allows you to fine-tune the effective travel within a 380-400mm window without adding external stops.

This unit includes a magnetic piston for electronic DMSE or reed CMSE sensors and uses variable air cushions at both ends to manage deceleration. It supports a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR. The external adjuster acts purely as a travel stop, so it will not hold a load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S Is Used

settings_input_component

Variable End-Stop Tuning

Dial in the exact 380-400mm retract position during commissioning to accommodate varying material thicknesses without machining new hard stops.

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Product Size Changeover

Quickly adjust the stroke end-point on packaging lines when switching between different package lengths, minimizing machine downtime.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S the Right Cylinder?

Choose this adjustable model when you need precise end-position tuning during machine setup or product changeover, avoiding the need to swap out a fixed-stroke SAI cylinder. If your application requires less force, stepping down to a 63mm bore yields 1402N pull at 0.5 MPa; stepping up to a 100mm bore provides 3681N pull. Because the 400mm stroke creates a long lever arm on the 25mm rod, an external guide is recommended to prevent excessive side-loading.

For a true ISO 15552 replacement, match the 80mm bore, 400mm stroke, PT G3/8 port, SUS304 rod, and the -S magnet. Remember that the rear screw and air cushions only set the travel end; they do not function as a brake. For load-holding without live pressure, consider an external pilot-operated check valve or AirTAC SAIL and BSAI locking cylinders.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-20S FAQ

A rear-mounted adjusting screw acts as an external stopper, allowing you to shorten the 400mm nominal stroke by up to 20mm. This creates a usable travel window of 380-400mm, enabling fine-tuning of the retract end-position at commissioning without replacing the cylinder.

At 0.9 MPa, the push force increases to 4523N. Note that the rear adjuster only sets the travel end and does not lock or hold the load without continuous air pressure.

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