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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX400-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 400mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke400 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75

The AirTAC SAIJ80X400-75 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the end-of-travel position. With a 400 mm nominal stroke and a 75 mm adjustment range, it provides a highly flexible 325-400 mm usable travel window. The extruded aluminum barrel includes sensor grooves on both sides, and because this specific configuration uses a SUS304 stainless steel rod, it provides excellent corrosion resistance for harsh or washdown environments.

The rear adjuster acts strictly as a mechanical stop to set the retract position during commissioning or product changeovers, eliminating the need to swap out the entire cylinder or bolt on external stops. It is important to note that this adjuster is not a locking device; the cylinder cannot hold a load without continuous live air pressure. For applications requiring true load-holding, AirTAC SAIL or BSAI series cylinders are recommended instead.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×400Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75 Is Used

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Product Changeover Lines

Dial in the exact retract stop for varying package sizes on a conveyor without physically swapping out the pneumatic cylinder.

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Machine Setup Tuning

Fine-tune the end-of-stroke position during initial commissioning to perfect a pressing operation within the 325-400 mm travel window.

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Washdown Actuation

Leverage the SUS304 stainless steel rod for positioning heavy gates or doors in food processing environments requiring high thrust.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75 the Right Cylinder?

Selecting this 80 mm bore model makes sense when your application requires high force and variable end-position tuning, stepping up from a 50 mm bore that only provides 825 N of pull force at 0.5 MPa. The adjustable stroke is ideal for machine setups that undergo frequent product-size changeovers, allowing operators to dial in the exact retract distance within the 325-400 mm window rather than maintaining a massive inventory of fixed-stroke SAI cylinders.

Because the 400 mm stroke is relatively long, the 25 mm rod diameter and M20x1.5 rod thread must be factored into your mechanical design; while the robust rod handles standard loads well, an external guide should be used to prevent excessive side-loading on the unsupported length. This configuration features PT tapered ports and omits the -S magnet option, meaning it will not work with CMSE or DMSE sensors out of the box. It uses the standard SAIJ mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2) and is dimensionally interchangeable per ISO 15552.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX400-75 FAQ

It can deliver a maximum force of 513 kgf at 1.0 MPa.

The rear adjuster acts as a mechanical stop that lets you shorten the 400 mm nominal stroke by up to 75 mm, creating a usable travel window of 325-400 mm. It sets the end position but does not lock or hold the load without live air pressure.

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