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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX425-10 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 425mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke425 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10

The AirTAC SAIJ80X425-10 is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, allowing you to fine-tune the effective travel down to a 415-425 mm window during commissioning. The extruded aluminum barrel features sensor grooves on both sides, though this specific configuration ships without a magnet.

Built for demanding environments, this variant features a SUS304 stainless steel piston rod for superior corrosion resistance. It uses PT tapered port threads (G3/8) and includes variable air cushions at both ends to manage deceleration. Remember that the rear adjuster functions strictly as a travel stop and does not hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10 Is Used

precision_manufacturing

Product Changeover

Dial in the 415-425 mm travel window during line changeovers to accommodate different package sizes without physically swapping cylinders.

straighten

Long-Stroke Guiding

Use the 425 mm travel for extended reach operations, pairing it with an external guide rail to manage side-load on the 25 mm SUS304 rod.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10 the Right Cylinder?

The 10 mm adjustable range is ideal for dialing in exact end-of-stroke positions on product changeovers without adding external physical stops or swapping out a fixed-stroke SAI cylinder. For load-holding requirements without continuous air pressure, consider the SAIL or BSAI series instead.

When replacing an ISO 15552 cylinder, match the 80 mm bore, 425 mm stroke, 10 mm adjustment, PT G3/8 port, and Basic/FA/LB/TC/FTC/TCM1/TCM2 mounting interface. Because the 425 mm stroke is long, always use an external guide to support the load and prevent excessive side-loading on the 25 mm rod.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-10 FAQ

A rear adjusting screw acts as a mechanical stop, allowing you to shorten the effective travel from the nominal 425 mm down to 415 mm. This provides a 10 mm tuning window for precise end-position setup without changing the cylinder.

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