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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX425-75 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 425mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke425 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75

The AirTAC SAIJ80X425-75 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that permits fine-tuning the retract end position. With a 425 mm nominal stroke and a 75 mm adjustment range, it yields a usable travel window of 350-425 mm. The extruded aluminum barrel includes sensor grooves on both sides, and the 25 mm SUS304 stainless steel rod offers high corrosion resistance for demanding environments.

This model features PT tapered port threads (G3/8) and reaches operating speeds of 30-800 mm/s. The rear adjustment screw functions strictly as a travel stop to dial in end positions during commissioning or product changeover, avoiding the need to physically swap the cylinder. It is important to note that this adjuster and the integrated air cushions do not lock the load; a SAIL or BSAI variant is required for true load-holding without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke425 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×425Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75 Is Used

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Variable Product Sorting

Adjust the retract stop from 350 to 425 mm on the fly to handle different package dimensions on a sorting line without changing cylinder hardware.

precision_manufacturing

Machine Setup Tuning

Fine-tune the end-of-stroke position during initial commissioning to precisely meet tooling tolerances, eliminating the need for machined spacer plates.

factory

Changeover Automation

Rapidly reconfigure the effective stroke during production line changeovers by dialing back the travel to accommodate shorter workpieces.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75 the Right Cylinder?

The adjustable 350-425 mm travel window is ideal for machines processing variable product sizes, allowing operators to set precise end-stops on the fly without installing external physical stops. Because the 425 mm stroke is relatively long, an external guide rail is recommended to prevent excessive side-loading on the 25 mm rod and M20x1.5 rod thread. For a direct ISO 15552 replacement, match the 80 mm bore, 425 mm stroke, 75 mm adjustment, PT G3/8 ports, Basic/LB/TC mounting, and omit the magnet (-S) since sensors are not specified.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX425-75 FAQ

It can deliver a maximum of 513 kgf at 1.0 MPa.

The rear adjuster screw acts as a mechanical stop that can shorten the 425 mm nominal stroke by up to 75 mm, providing an effective travel window of 350-425 mm. It decelerates the travel end but does not hold the load without live air pressure.

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Related AirTAC SAI Cylinders

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