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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX450-100 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 450mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke450 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100

The AirTAC SAIJ80X450-100 is a double-acting, double-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a nominal 450 mm stroke with an integrated 100 mm adjustment range, yielding a usable travel window of 350 to 450 mm.

This configuration includes a SUS304 stainless steel rod for superior corrosion resistance and uses PT tapered port threads. Because the 450 mm stroke is relatively long, the 25 mm rod diameter and M20x1.5 rod thread provide robust support, though an external guide is still recommended to manage side loads. The rear stopper allows precise end-position tuning during commissioning without swapping the cylinder.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke450 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×450Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100 Is Used

tune

Product Changeover

Dial in the 350-450 mm travel window on the fly to accommodate different package sizes on a packaging line without changing the physical actuator.

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Machine Setup

Fine-tune the exact end-of-stroke position during commissioning using the rear stopper, ensuring precise mechanical alignment before full-speed operation.

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Variable End Stops

Provide adjustable physical stops for diverter gates or pushing mechanisms where the required stroke length may vary between production runs.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100 the Right Cylinder?

The 100 mm adjustment range is ideal for machinery requiring flexible end-stops during product changeovers, eliminating the need to physically swap out a fixed-stroke SAI cylinder. To match this ISO 15552 footprint exactly, specify an 80 mm bore, 450 mm stroke, PT port threads, SUS304 rod, and no magnet.

For a 450 mm stroke, always ensure adequate external guiding to prevent excessive side-loading on the rod. Remember that the rear adjuster functions strictly as a travel stop to set deceleration, not as a locking device; the cylinder cannot hold a load without continuous air pressure. For true load-holding, consider an external rod lock or the AirTAC SAIL series.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX450-100 FAQ

At the maximum 1.0 MPa pressure, it can deliver up to 513 kgf.

The rear adjusting screw acts as a stopper that lets you shorten the effective stroke by up to 100 mm. This creates a usable travel window of 350 to 450 mm, allowing you to trim the end position without adding external stops.

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Related AirTAC SAI Cylinders

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