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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 500mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke500 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S

The AirTAC SAIJ80X500-50-S is a double-acting, single-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It features a 500 mm nominal stroke that can be dialed back by up to 50 mm, providing a precise 450-500 mm usable travel window for commissioning. Delivering 3518 N of push force at 0.7 MPa, it is built with a SUS304 stainless steel rod and includes a magnet for CMSE or DMSE sensors.

This adjustable model uses an external stopper screw at the rear to fine-tune the retract end position without swapping the cylinder or adding external stops. The rear adjuster acts purely as a travel stop and does not hold the load without live air pressure; for load-holding requirements, consider the SAIL or BSAI series. It supports a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke500 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×500Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S Is Used

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Variable End-Stop Positioning

Dial in the exact 450-500 mm retract position during machine commissioning to accommodate varying product lengths without mechanical redesign.

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Product Line Changeover

Quickly adjust the stroke by up to 50 mm when switching product sizes on a conveyor, using the rear stopper to set new end positions rapidly.

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Long-Stroke Assembly Presses

Utilize the 3518 N push force at 0.7 MPa for long-travel assembly tasks, relying on the adjustable stop to fine-tune the final pressing distance.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S the Right Cylinder?

Choose this 80 mm bore when the 50 mm bore's 1374 N at 0.5 MPa is insufficient, but the 100 mm bore's 5497 N at 0.7 MPa is excessive. The adjustable stroke is ideal for machine setups requiring a variable end-stop or product changeover, offering flexibility a fixed SAI cylinder cannot. With a 500 mm stroke, the 25 mm rod diameter and M20x1.5 thread provide robust support, but the long unsupported travel requires an external guide to prevent side-loading damage.

For a true ISO 15552 replacement match, verify the 80 mm bore, 500 mm stroke, 50 mm adjustment, PT tapered port, and the -S magnet for CMSE/DMSE switches. The standard variable air cushions at both ends help decelerate the load, but remember they do not function as a lock.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX500-50S FAQ

It delivers 2513 N push and 2268 N pull force at 0.5 MPa, and 3518 N push at 0.7 MPa. The operating speed range is 30-800 mm/s.

The rear adjuster screw acts as a mechanical stop that lets you shorten the effective travel from 500 mm down to 450 mm. It is a stop, not a lock, so it will not hold the load without live air pressure.

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Standard models usually ship in 3-4 days.

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