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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S

The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX550-20S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 550mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.

  • BoreØ80 mm
  • Stroke550 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S

The AirTAC SAIJ80X550-20-S is a double-acting, double-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. An integrated magnet enables position sensing with CMSE reed or DMSE electronic switches.

This variant utilizes a SUS304 stainless steel rod for superior corrosion resistance and carries PT tapered port threads. The extruded aluminum barrel includes sensor grooves on both sides for flexible switch mounting. The rear adjuster acts purely as a mechanical stop to fine-tune the end position and does not hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke550 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×550Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S Is Used

tune

Machine Changeover

Quickly adjust the 530-550mm stroke end-position when switching a packaging line to accommodate different product sizes without changing hardware.

precision_manufacturing

End-Stop Calibration

Fine-tune the final retract position during machine commissioning to perfectly align heavy 80mm bore loads without adding external mechanical stops.

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Variable Diverter

Actuate a diverter arm on a conveyor system where the exact stopping point of the product needs occasional micro-adjustments via the rear screw.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S the Right Cylinder?

If your setup needs less force, stepping down to a 63mm bore yields 2805N at 0.9 MPa. Conversely, heavier loads might require a 100mm bore providing 7068N. The adjustable 530-550mm travel window is ideal for dialing in exact positions on the fly, unlike a fixed-stroke SAI cylinder.

Because the 550mm stroke is relatively long, the 25mm diameter SUS304 rod will still require an external guide to prevent excessive side-loading and premature seal wear. For load-holding without continuous air pressure, this cylinder is insufficient; the rear stop is not a lock, so you should look to an SAIL air-released lock or BSAI clamp-lock cylinder instead. This SAIJ model supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 mounts, omitting FB, CA, CB, and CR options.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX550-20S FAQ

The rear adjuster screw allows you to shorten the effective travel from the nominal 550mm down to 530mm. It acts as a mechanical stop for end-position tuning and does not lock the load without live air.

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